Monthly Archives: July 2017

The Intricacies of Maintaining a Hydraulic Hammer

In renting or owning a hydraulic hammer, you can’t skip on the maintenance of your equipment, or the quality of your steel. When you’re demolishing buildings and breaking down rubble, you don’t want a hammer that stalls or cracks. Only the highest quality hammers, made from alloys of the toughest nature, can handle your workloads day in and out. You may not realize just how much goes into treating one.

Heating Steel

Metallic alloys, despite their rugged exteriors, are crystalline in structure. On these sheets of metal are lined the tiniest microscopic grains (or crystallites); sensitive to heat and stress like any other material. Only the highest quality experts, having studied phase diagrams, physics and chemistry, know how much heat is needed to treat a given alloy. With this knowledge at their disposal, a hydraulic hammer service can mend everything from small hairline cracks to hammer elasticity.

Replacing Parts

In addition to heat treating your hammer, you may occasionally need to replace a part to get it running safely and smoothly. Be it hydraulic pistons, front heads, protective housings, or pins, maintaining your parts affects the longevity and safety of your machinery. No hydraulic hammer service worth its salt will ever tell you a part is too hard to replace. Again, the quality of the steel cannot go overlooked.

Inspecting and Analyzing

Now that you’ve treated and replaced your hammer up to specifications, you’ll want a team of hardened personnel to inspect and analyze it. After an industrial grade chemical cleaning, the experts advise applying Magnaflux to all your hammer’s major parts—from your bolts, to your threads, and cylinders. By following this process, cracks and imperfections rise to the metal’s surface, allowing you to catch any problems before a final tolerance check.

To be sure, maintaining your hydraulic hammer can be a meticulous and costly venture. When you’re seeking quick maintenance and repairs, you should rest assured that your equipment is being handled by those here at Hydraulic Breaker Services, LLC who will show it the dedication, and respect it deserves. By investing in a solid repair service, you’ll treat those construction woes and budget more wisely.

Tips to Help You Increase the Lifespan of a Hydraulic Hammer

If your business uses a hydraulic hammer, you’ll want to make sure that it’s being kept in tip-top condition. Keeping your hydraulic hammer in good shape can save you more than money because pieces of machinery can quickly become a hazard to the safety of your employees if not properly maintained.

So, take our tips to make sure that your heavy machinery doesn’t become a danger to you, your employees, or even your customers.

Grease it regularly – Think of grease as the lifeblood that keeps your hydraulic hammer running smoothly. Without lubrication, the metal parts of your hydraulic hammer will be rubbing against each other unprotected, sometimes up to 1,000 times or more per minute. As you might expect, not using enough grease on your hammer can quickly degrade the metal parts and pieces, but using too much grease can also quickly become a problem as well. An excessive amount of grease can cause a buildup between the strike piston and the top of the hammer, leading to the tool being less effective at its job. Make sure all employees are being properly informed on the perfect amount of grease to use—not too much, and not too little.

Set up a maintenance schedule – Every day should end with you or your employees carefully inspecting your machinery for signs or wear and tear, and setting up a maintenance appointment should you find any damage. Small things like cracks or excessive wear can quickly turn into big issues if ignored. It’s safer and more financially effective to stick to a regular maintenance schedule.

Store it properly – The worst thing that can happen to a hydraulic hammer in storage is damage from the container. Environmental hazards like water can seep into the piston area and quickly cause corrosion. Be sure to store your hydraulic hammer with the top of the breaker higher than the tip of the tool, as this will prevent water from damaging the most sensitive areas of the tool.

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